u/theCaitiff · 2025-03-26 01:41:14 UTC · score 4
You could split the design and mirror it, make your router cut 3/8" deep into a 1/2" aluminum plate (several passes as needed obv), then drop a couple chicago screws in there from either side to clamp them together.
Use a ball end mill in the router to cut the bore first for simplicity, then mill the p…